Insert Wear

Insert wear is a natural phenomenon that occurs during machining operations and refers to the gradual degradation of the cutting tool’s cutting edge and surface due to friction, abrasion, and thermal effects. It is a significant factor affecting tool life, machining efficiency, and surface finish quality in metal cutting processes. Understanding the types and mechanisms of insert wear is crucial for optimizing machining operations and prolonging tool life.

There are several common types of insert wear: